O
Orclever
Back to Journal
Research Article Open AccessOrclever Native

Microstructural Characterization and Mechanical Tests of Mill Rolls

Mehmet Solmaz1,
Hasan Kotan2,
Sabriye Açıkgöz3,
Mehmet Bağcı4
1Yenar Döküm A.Ş.
2Necmettin Erbakan Üniversitesi
3Karamanoğlu Mehmetbey Üniversitesi
4Konya Teknik Üniversitesi
Published:December 31, 2022
DOI: 10.56038/oprd.v1i1.204
Vol. 1, No. 1 · pp. 220–239

Abstract

In this study, using scanning electron microscope (SEM) and optical microscope (OM), microstructural characterizations of both the surfaces and deep microstructural characterization of the rolls were carried out from the outer layer to the inner layer and the matrix structure, carbide phases and graphite structures were depicted. The types of carbide phases present in the microstructure were determined using the X-ray diffraction (XRD) technique. The densities of the inner layer and the outer layer were calculated with the samples cut from the appropriate regions. Within the scope of mechanical tests, hardness test, compression and tensile tests and impact tests were applied to the samples prepared by cutting wire erosion from the appropriate area of ​​the mill roll. The fracture surfaces obtained as a result of the impact test were analyzed by SEM and the fracture characteristics of the material were interpreted. Finally, wear tests were carried out at both room temperature and high temperature (150 ºC), and the wear resistance of the roll surface during use was determined for different temperatures.

Keywords
RollerhardnesscompressiontensileOMSEMXRD

References

  1. 1.J.Halling. (1960). A Crossed-Cylinder Wear Machine and Its Use In The Study Of Severe Wear Of Brass on Mild Steel. Wear, 22-30.
  2. 2.Jiang, Jiaren, Stott, F.H. and Stack M.M., May 2004, “A Generic Model For Dry Sliding Wear Of Metals At Elevated Temperatures”, Wear, Volume 256, Issues 9-10, Pages 973-985.
  3. 3.Koç R., Bilgisayar Kontrollü Aşınma Test Cihazı Tasarımı ve İmalatı, 2. Ulusal Tasarım İmalat ve Analiz Kongresi (TİMAK-2010), 11-12 Kasım, Balıkesir, Türkiye, 2010
  4. 4.Miyajima, T., Iwai, Y., August-September 2003, “Effects Of Reinforcements On Sliding Wear Behavior Of Aluminum Matrix Composites”, Wear, 255 (1-6), Pages 606-616.
  5. 5.PLINT Tribology Products from Phoenix Tribology Ltd. (2017, 07 15). Phoenix Tribology Ltd: http://www.phoenixtribology.com/ adresinden alındı.Link
  6. 6.Prasad, B.K., July 2004, “Sliding Wear Behaviour Of Bronzes Under Varying Material Composition, Microstructure And Test Conditions”, Wear, 257 (1-2), Pages 110-123.
  7. 7.Ramalho, A. (2006). A geometrical model to predict the wear. Wear, 775-780.
  8. 8.Scherge, M., Shakhvorostov, D., and Pöhlmann, K., August-September 2003, “Fundamental Wear Mechanism Of Metals”, Wear, Volume 255, Issues 1-6, Pages 395-400.
  9. 9.Shorowordi, K.M., Haseeb, A.S.M.A. and Celis, J.P., June 2004, “Velocity Effects On The Wear, Friction And Tribochemistry Of Aluminum MMC Sliding Against Phenolic Brake Pad”, Wear, Volume 256, Issues 11- 12, Pages 1176-1181.
  10. 10.Siniawski, M. T. (2006). A universal wear law for abrasion. Wear, 883-888.
Download PDF
Cite This Article
Solmaz, M., Kotan, H., Açıkgöz, S., Bağcı, M. (2022). Microstructural Characterization and Mechanical Tests of Mill Rolls. *Orclever Proceedings of Research and Development*, 1(1), 220-239. https://doi.org/10.56038/oprd.v1i1.204

Bibliographic Info

JournalOrclever Proceedings of Research and Development
Volume1
Issue1
Pages220–239
PublishedDecember 31, 2022
eISSN2980-020X